Care should be taken when timers (ONDTR, TMR, and OFDTR) are used in program blocks that are NOT called every sweep. The timers accumulate time across calls to the sub-block unless they are reset. This means that they function like timers operating in a program with a much slower sweep than the timers in the main program block. For program blocks that are inactive for large periods of time, the timers should be programmed in such a manner as to account for this catch up feature. Related to this are timers that are skipped because of the use of the JUMP instruction. Timers that are skipped will NOT catch up and will therefore not accumulate time in the same manner as if they were executed every sweep.Constant Sweep time, when used, should be set at least 10 milliseconds greater than the normal sweep time to avoid any over-sweep conditions when monitoring or performing online changes with the programmer. Window completion faults will occur if the constant sweep setting is not high enough.
A large number of COMM_REQs
(typically greater than 8) sent to a given module in the same sweep may cause Module Software faults to be logged in the Controller fault table. The fault group is MOD_OTHR_SOFTWR (16t, 10h) and the error code is COMMREQ_MB_FULL_START (2). When this occurs, the “FT” output of the function block will also be set. To prevent this situation, COMM_REQs issued to a given module should be spread across multiple sweeps so that only a limited number (typically 8 or less) of COMM_REQs are sent to a given module in each sweep. In addition, the FT output parameter should be checked for errors. If the FT output is set (meaning an error has been detected), the COMM_REQ could be re-issued by the application logic. C Block standard math functions do not set errno In C Blocks, standard math functions (e.g. sqrt, pow, asin, acos) do not set errno to the correct value and do not return the correct value if an invalid input is provided.
Upgrading firmware
Upgrading the CPU firmware with the WinLoader utility may fail when multiple IO modules are in the main rack, due to the time it takes to power cycle the rack system. If the upgrade process fails, move the CPU to a rack without IO modules and restart the upgrade process. Winloader initial connect baud rate is fixed at 19200 baud. Note that the firmware download will occur at 115.2K baud by default. Note that if you have hyperterm open on a port, and then try to use Winloader on the same port, Winloader will often say “Waiting for Target” until the hyperterm session is closed. Hot swap Hot swap of CPUs is not supported in this release.
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